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Specifiers |
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NPCA’s
Plant Certification Program
Benefits to Specifiers
There are many benefits for specifiers
who utilize the Plant Certification Program in their
specifications. These benefits include:
- Greater assurance of quality
and durability
Precast concrete components
delivered to the job site have been produced in a plant
that is certified as a high-quality manufacturer. Higher
quality leads to greater durability of the precast units,
resulting in reduced life cycle costs.
- No additional cost to use the
program
This program is funded completely
by the application fees collected from precast plants. While
this could indirectly lead to higher prices for precast
products, DOTs and other specifying agencies that require
certification have reported little or no change in their
prices from certified plants. Assuming the average precast
plant sells $1 million in product each year, the cost of
Plant Certification would be 0.3 percent of annual sales,
a minor amount.
- Reduced field plant inspections
by agencies
By pushing responsibility for inspections
and quality assurance back on the precast plants and the
industry, some DOT's and other specifying agencies have
been able to reduce the frequency of their own plant inspections.
NPCA does not recommend that agencies eliminate their inspections
entirely because the program's annual inspections and certification
cannot guarantee the quality of every piece of precast leaving
a plant. However, agencies can save money while still maintaining
a presence in the plants when they reduce the number of
plant inspections they conduct.
- Industry self-regulates quality
issues
As mentioned in the previous
paragraph, self-regulation by the industry takes some of
the burden and cost off of the agencies. This also forces
the companies and associations representing the industry
to constantly strive to improve in the eyes of the specifying
community.
- Pre-qualified list of quality
producers
By certifying more than 130 plants
across the United States, NPCA has built a substantial list
of producers who meet a stringent quality control program.
Therefore, we can offer specifiers a list of precast plants
that have made the conscious effort to be among the best
quality producers in the country.
- Inspections made by an independent
engineering consulting firm
A plant certification program is only as good as the quality
control standards provided to producers and the inspectors
who grade their conformance to the standards. Wiss, Janney,
Elstner Associates is a well known and respected engineering
and consulting firm that performs inspections of various
types throughout the world. With the involvement of such
a third party to conduct inspections, specifiers can be
assured that precast companies who become certified truly
are following the "NPCA Quality Control Manual for
Precast Plants" and capable of producing high quality
precast units.
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